Issues and Measures in the Coating Process

Analyze defects by process conditions

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Narrow the cause by when the defect occurs

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Runs and bubbles from thick films and close spraying

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Blushing and whitening from humidity and thinner

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Metallic mottling from poor pigment orientation

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How paint becomes a coating film

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Touch-dry is not the same as shipment-ready

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Check workpiece temperature in the oven

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Setting time: too short or too long causes defects

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Control air, exhaust and solvent vapor in the oven

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Moisture and oil cause nibs and clogging in powder coating

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How pinholes and foaming occur inside films

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Lifting caused by topcoat solvent

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Do not repair without knowing the old coating

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Cracking from differences in expansion

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Coating becomes tacky again after drying

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Film swelling caused by moisture

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Color migration from the substrate

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Yellowing and fading are not judged by initial color alone

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Cloudiness and chalking signal surface degradation

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Protect quality through packaging, storage and transport

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On-site interview checklist for coating-process troubles

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